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	<title>Электронный научно-практический журнал «Современная техника и технологии» &#187; Parent</title>
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		<title>Increase of efficiency of processing of difficult surfaces of details on the basis of use of directory system of the cutting tool</title>
		<link>https://technology.snauka.ru/en/2014/11/4799</link>
		<comments>https://technology.snauka.ru/en/2014/11/4799#comments</comments>
		<pubDate>Fri, 07 Nov 2014 08:10:55 +0000</pubDate>
		<dc:creator>Parent</dc:creator>
				<category><![CDATA[Common rubric]]></category>
		<category><![CDATA[OpenCASCADE]]></category>
		<category><![CDATA[SAPR]]></category>
		<category><![CDATA[screw flute]]></category>
		<category><![CDATA[trailer tool]]></category>
		<category><![CDATA[винтовая канавка]]></category>
		<category><![CDATA[концевой инструмент]]></category>
		<category><![CDATA[САПР]]></category>

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		<description><![CDATA[For processing of VP of details Borisov A.N. works are devoted to questions of design of RI. [1], Grechishnikova V.A. [2,3] etc. In them much attention is paid to concrete designs of RI and technology of their production, but the attention to design of RI for processing of such VP as conic, and spherical which [...]]]></description>
			<content:encoded><![CDATA[<p><span>For processing of VP of details Borisov A.N. works are devoted to questions of design of RI. [1], Grechishnikova V.A. [2,3] etc.</span><br />
<span>In them much attention is paid to concrete designs of RI and technology of their production, but the attention to design of RI for processing of such VP as conic, and spherical which are the most difficult from the point of view of formation of a surface of RI [8, 9, 10] is insufficiently paid. Two options of this surface are known: with constant value of a tilt angle of the screw line and variable value of screw parameter; and vice versa, to constants and variables. </span><br />
<span>For the second option the directing screw line is described by system of the equations:</span><br />
<img src="http://content.snauka.ru/technology/4799_files/0.gif" alt="" width="185" height="252" /><span> (1)</span><br />
<span>Simplification of system (1) gives system of the equations for the description of cylindrical VP which is a special case conic and is set by the following parameters: angle of lead of the screw line; screw parameter, the form forming. </span><br />
<span>Compound forming kanal VP it is possible to describe three systems of the equations in local systems of coordinates which in the generalized form assume the following air:</span><br />
<img src="http://content.snauka.ru/technology/4799_files/0(1).gif" alt="" width="118" height="62" /><span> (2)</span><br />
<span>the corners defining the provision of each point of the compound forming detail VP I am glad; radiuses of circles of the compound forming.</span><br />
<span>The system of the equations of kanal VP has an appearance:</span><br />
<img src="http://content.snauka.ru/technology/4799_files/0(2).gif" alt="" width="360" height="94" /><span> (3)</span><br />
<span>distance between system of coordinates of the forming VP of a detail and system of coordinates of the detail, an angle of rotation forming at its screw movement.</span><br />
<span>The solution of a problem of definition of a profile of the forming IIP consists of stages:</span><br />
<span>circular projection of VP on the RI axial plane; definition of VP which is bending around families of circular projections.</span><br />
<span>Circular projection of VP on the RI axial plane is carried out on dependences:</span><br />
<img src="http://content.snauka.ru/technology/4799_files/0(3).gif" alt="" width="308" height="105" /><span> (4)</span><br />
<span>The received system of the equations allows to construct circular projections of VP to the RI axial plane without carrying out sections of a detail. For definition of a profile of the forming IIP it is necessary to find bending around to the received family of curves. </span><br />
<span>For check of possibility of receiving by the designed RI of the VP full profile, it is necessary to simulate process of form-building operation: to determine the received detail profile by the RI profile taking into account, the errors brought by components of technological system and to compare it with set on the drawing of a product.</span><br />
<span>The way of a shaping of VP on the basis of systematization of its signs is considered as set of conditions of installation of preparation and RI; a certain combination of the movements of a shaping which are kinematic coordinated among themselves which are carried out by preparation and RI, adjustments of components by technological system.</span><br />
<span>Systematization of signs of a way of a shaping allows to reveal logical communication of the received VP with parameters of the unit of preparation and RI, the movements of a shaping and type of RI. Change of any sign conducts to change of the formed surface.</span><br />
<span>As a result of creation of logical model influence of components of technological system on formation of parameters of the unit of RI concerning preparation is revealed. The revealed errors are used for the analysis of various options of modeling of processing of VP, depending on limit values of parameters of the unit of RI concerning preparation. </span><br />
<span>When modeling processing all options of parameters of the unit of RI concerning preparation are considered. In various cases their quantity can change.</span><br />
<span>The surface of a detail is defined as bending around consecutive provisions IIP at its relative screw movement. The equation of IIP of rotation has an appearance:</span><br />
<img src="http://content.snauka.ru/technology/4799_files/1.gif" alt="" width="113" height="86" /><span> (5)</span><br />
<img src="http://content.snauka.ru/technology/4799_files/1(1).gif" alt="" width="22" height="25" /><span>- rotation IIP radius for the current considered starting point forming </span><br />
<img src="http://content.snauka.ru/technology/4799_files/1(2).gif" alt="" width="110" height="33" /><span>, </span><img src="http://content.snauka.ru/technology/4799_files/1(3).gif" alt="" width="14" height="22" /><span> - angle of rotation the radius vector of the considered point of the forming IIP.</span><br />
<span>Coordinates of screw projections of the IIP circular lines will assume an air:</span><br />
<img src="http://content.snauka.ru/technology/4799_files/1(4).gif" alt="" width="174" height="118" /><span> (6)</span><br />
<span>As a result of screw projection in the initial plane of a detail the family of screw projections in an analytical look turns out, bending around to which is a detail profile in its initial plane.</span><br />
<span>Having received all boundary profiles from all possible options of parameters of the unit of RI of the components of technological system caused by errors, comparison with the set profile on the drawing is carried out. As a result of comparison deviations are determined by a normal from set, maximum from which shouldn&#8217;t exceed the admission on depth of the set profile.</span><br />
<span>For identification of the RI profile by its automated search from ISS RI the problem of comparison of profiles is solved. </span><br />
<span>At the first stage the point of the calculated profile which is the next to the considered point of the set profile is defined. That, at which size will be the next point </span><img src="http://content.snauka.ru/technology/4799_files/1(5).gif" alt="" width="110" height="33" /><span> will be minimum. Further the center is defined </span><img src="http://content.snauka.ru/technology/4799_files/2.gif" alt="" width="62" height="26" /><span> and radius </span><img src="http://content.snauka.ru/technology/4799_files/2(1).gif" alt="" width="16" height="17" /><span> the circle passing through the chosen point </span><img src="http://content.snauka.ru/technology/4799_files/2(2).gif" alt="" width="13" height="20" /><span> and two next </span><img src="http://content.snauka.ru/technology/4799_files/2(3).gif" alt="" width="77" height="26" /><span>. </span><br />
<span>After receiving the equation of a normal search of a point of intersection of a normal with the calculated profile is carried out. </span><br />
<span>Distance on a normal from</span><em><span> i</span></em><span> points of the set profile to the corresponding point of the calculated profile, it is calculated as piece length between </span><em><span>i</span></em><span> oh a point and a point of intersection of a normal with the calculated profile</span><br />
<img src="http://content.snauka.ru/technology/4799_files/2(4).gif" alt="" width="241" height="38" /><span>. (7)</span><br />
<span>At the second stage check is carried out</span><strong><em><span> </span></em></strong><img src="http://content.snauka.ru/technology/4799_files/2(5).gif" alt="" width="66" height="21" /><strong><em><span> </span></em></strong><img src="http://content.snauka.ru/technology/4799_files/2(6).gif" alt="" width="14" height="17" /><strong><em><span> - </span></em></strong><span>the admission on depth of the set detail profile.</span><br />
<span>The directory system of RI has to contain the data allowing to carry out search and a choice of RI taking into account the parameters of accuracy, rigidity and vibrostability, and also essential, from the point of view of the user of ISS RI, parameters of the cutting part of the tool.</span><br />
<span>The integrated algorithm of operation of the information retrieval system (IRS) of RI is given in fig. 1 by which component ISS RI is. </span><br />
<span>Results of theoretical researches are checked on the example of the automated search of mills of processing of VP of cylindrical and conic trailer mills for what basic data are entered.</span></p>
<p style="text-align: center;"><img src="http://content.snauka.ru/technology/4799_files/81.gif" alt="" width="739" height="894" /><br />
<span>Fig. 1. The integrated algorithm of operation of the information retrieval system of the cutting tool</span></p>
<p><span>When all basic data in the form of the file are entered into the program module, process of search by results of which information on the found mill – the link to its location in ISS RI and the sketch is output is carried out. At computer modeling the planes of axial section (fig. 2 are received mill model in an isometry (fig. 2 and). б) and family of curves with bending around (fig. 2 в)</span><span> </span><br />
<span>The pilot batch of conic trailer mills with screw shaving is made flute.</span></p>
<p style="text-align: center;"><span>.</span><a href="http://content.snauka.ru/technology/4799_files/105.gif"><img src="http://content.snauka.ru/technology/4799_files/105.gif" alt="" width="323" height="199" /></a><a href="http://content.snauka.ru/technology/4799_files/146.gif"><img src="http://content.snauka.ru/technology/4799_files/146.gif" alt="" width="323" height="199" /></a><span> </span><a href="http://content.snauka.ru/technology/4799_files/168.gif"><img src="http://content.snauka.ru/technology/4799_files/168.gif" alt="" width="323" height="199" /></a><br />
<em><span>а)                                                                               б)                                                                                  в)</span></em></p>
<div align="center"><span>Fig. 2</span></div>
<p><span>Results of measurements showed that the disk mill chosen by means of the INFORMATION RETRIEVAL SYSTEM as RI processes screw shaving a flute in the set limits.</span></p>
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		<title>Questions of a choice of material of the cutting part of the tool at processing design by cutting</title>
		<link>https://technology.snauka.ru/en/2015/01/5589</link>
		<comments>https://technology.snauka.ru/en/2015/01/5589#comments</comments>
		<pubDate>Tue, 27 Jan 2015 18:14:31 +0000</pubDate>
		<dc:creator>Parent</dc:creator>
				<category><![CDATA[Common rubric]]></category>
		<category><![CDATA[материал режущей части инструмента]]></category>
		<category><![CDATA[обработка резанием]]></category>

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		<description><![CDATA[Sorry, this article is only available in Русский.]]></description>
			<content:encoded><![CDATA[<p>Sorry, this article is only available in <a href="https://technology.snauka.ru/author/parent/feed">Русский</a>.</p>
]]></content:encoded>
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		<title>To a technique of performance of measurements at metrological examination</title>
		<link>https://technology.snauka.ru/en/2015/03/6130</link>
		<comments>https://technology.snauka.ru/en/2015/03/6130#comments</comments>
		<pubDate>Sat, 14 Mar 2015 08:47:49 +0000</pubDate>
		<dc:creator>Parent</dc:creator>
				<category><![CDATA[Common rubric]]></category>
		<category><![CDATA[drawing]]></category>
		<category><![CDATA[measurement]]></category>
		<category><![CDATA[metrological examination]]></category>
		<category><![CDATA[normative document]]></category>

		<guid isPermaLink="false">https://technology.snauka.ru/?p=6130</guid>
		<description><![CDATA[Requirements to development, certification and standardization of the technique of performance of measurements (TPM) are regulated by GOST P 8.563-96 &#8220;GSI. Techniques of performance of measurements&#8221;; in the same place requirements to metrological examination are established. Projects of state standards in which there are TPM intended for application in spheres of distribution of the state [...]]]></description>
			<content:encoded><![CDATA[<p>Requirements to development, certification and standardization of the technique of performance of measurements (TPM) are regulated by GOST P 8.563-96 &#8220;GSI. Techniques of performance of measurements&#8221;; in the same place requirements to metrological examination are established.</p>
<p>Projects of state standards in which there are TPM intended for application in spheres of distribution of the state metrological control and supervision have to be exposed to metrological examination in the state scientific and metrological centers Rostechregulation.</p>
<p>Documents on MVI which aren&#8217;t used in spheres of distribution of the state metrological control and supervision subject to metrological examination in the order established in branch or at the enterprise.</p>
<p>It is expedient to carry out metrological expertize of materials on development of TPM in the following sequence, to check:</p>
<p>- completeness of the documents submitted for metrological examination; thus can be included in the package of documents:</p>
<p>• initial requirements (specification) on development of TPM;</p>
<p>• the document (draft document) on TPM;</p>
<p>• programs and results of experimental or settlement estimation of characteristics of an error of measurements;</p>
<p>• the report on results of research at a development stage or approbations of TPM;</p>
<p>• other documents of development and research MVI (for example, the software when using computer facilities).</p>
<p>Analyze sufficiency and completeness of the basic data necessary for development of TPM and for estimation of characteristics of errors of measurements which will be attributed by TPM. Basic data are provided in GOST P 8.563-96, including:</p>
<p>- purpose of TPM (a scope, the name of the measured size, limits of measurements, characteristics of the measured size, characteristics of object of measurements if they can influence an error of measurements, etc.);</p>
<p>- requirements to an error of measurements; In the absence of requirements in an explicit form they should be established, proceeding from requirements to reliability of control or an error of tests. Often in practice use a ratio between blundered measurements and tolerance zone border;</p>
<p>- conditions of measurements (temperature, humidity, pressure, other factors of influence). Conditions of measurements can be set in the form of nominal rates and (or) borders of ranges of possible values of the influencing sizes;</p>
<p>- requirements to automation of measuring procedures;</p>
<p>- requirements to safety of performance of work;</p>
<p>- other requirements according to specifics of TPM.</p>
<p>Analyze standard documentation on which references in materials to TPM are given, check, whether expired the term of their action, reveal not specified normative documents.</p>
<p>Check correctness of metrological terminology (according to RMG 29-99 and other standards establishing terms and definitions in concrete areas of measurements) and correctness of names and designations of sizes and their units (according to requirements of GOST 8. 417-2003).</p>
<p>Estimate correctness of a choice of measuring instruments and a choice (development) of a method of measurements. In a number of technical documentation recommendations about application of concrete measuring instruments are provided. Analyze completeness of the accounting of all factors influencing an error of performance of measurements; estimate validity of the assumptions accepted when developing TPM.</p>
<p>Analyze and estimate completeness of identification and the accounting of components of an error of measurements (typical sources and the making errors of measurements are given in appendix A by GOST P 8.563-96).</p>
<p>Analyze a choice of a way of estimation of characteristics of the making errors and a way of their summation. At research use the following procedures of estimation of errors of measurements: settlement, experimental or settlement and experimental. Analyze and estimate completeness and validity of procedure of preparation and performance of measurements.</p>
<p>Establish expediency and possibility of increase of accuracy of measurements on the analyzed TPM.</p>
<p>Establish possibility of control of accuracy of measurements and analyze procedure of such control.</p>
<p>At metrological examination of the documents regulating TPM it is necessary:</p>
<p>- to establish, whether this TPM belongs to spheres of distribution of GMN (Art. 13 of the Act of the Russian Federation &#8220;About ensuring unity of measurements&#8221; the version of 1993);</p>
<p>- to establish compliance of a technique of performance of measurements to requirements of GOST P 8.563-96.</p>
<p>Thus it is analyzed:</p>
<p>• name TPM correctness;</p>
<p>• existence of all necessary sections and correctness of their name;</p>
<p>• completeness and correctness of a statement of all sections.</p>
<p>- to establish existence (or absence) numerical characteristics of errors of measurements;</p>
<p>- to estimate validity of the attributed characteristics of an error of measurements;</p>
<p>- to check implementation of requirements regarding conditions of measurements;</p>
<p>- to establish observance of the requirements to measuring instruments used when performing measurements;</p>
<p>- to estimate validity and correctness of a choice of measuring instruments on accuracy;</p>
<p>- to check completeness and correctness of a statement of requirements to auxiliary devices, standard samples, the certified mixes, reactants;</p>
<p>- to check completeness and correctness of a statement of algorithm of preparation and performance of measurements;</p>
<p>- to estimate possibility of control of accuracy of results of the measurements received when using this TPM;</p>
<p>- to check completeness and correctness of a statement of requirements for safety measures and environmental protection;</p>
<p>- to check compliance of the applied terms and designations of sizes and their units to requirements of standard documentation.</p>
<p>The purpose of metrological examination of drawings is verification of the necessary means and data sufficient for control of the sizes, maximum deviations, etc. parameters and requirements, and also an assessment of their suitability for control.</p>
<p>Metrological examination is recommended to subject assembly, assembly, outline drawings, and also drawings of separate details.</p>
<p>It is expedient to carry out metrological expertize of the drawing of a detail in the following sequence:</p>
<p>- in the presence on the drawing of text records of norms of accuracy check correctness of terminology. At detection of terminological mistakes it is necessary to understand the valid sense of qualifying standards. In some cases carrying out metrological examination before receiving the corresponding explanations from the developer is inexpedient;</p>
<p>- reveal the sizes limited to admissions, establish need and possibility of their control;</p>
<p>- check mutual coordination of admissions of the sizes, forms and arrangements;</p>
<p>- estimate mutual coordination of admissions and requirements to a surface roughness;</p>
<p>- check possibility of control of admissions of a form and a relative positioning of surfaces.</p>
<p>It is necessary to distinguish metrological examination and metrological control. In control, generally check correctness of metrological terms, names and designations of physical quantities and their units.</p>
<p>Metrological examination comes to an end with recommendations about improvement of metrological providing. Considering that each documentation has a developer (the owner of documentation), it responsible for results of introduction of the project, he has the right to adopt or not to accept suggestions for improvement of metrological providing by results of metrological examination. Therefore, proposals of experts in metrological examination have advisory nature. As for remarks by results of metrological control, entering into drawings of the corresponding adjustments is obligatory, since this elimination of the made mistakes.</p>
<p>Now the domestic enterprises are developed actively and introduced quality management system. Metrological examination in our country was created for increase of a level of quality of production. Modern approach to quality sets a task not of control, and ensuring quality and not only production, it is solved the new concept &#8211; TQM (the general management by criteria of quality). Besides, firms, in addition to the created systems of quality management, develop specialized methodologies of improvement and ensuring quality. In these conditions metrological examination, it is possible to tell, receives a second wind and gets new functions and opportunities. Only creative approach to further improvement of metrological examination is capable to bring new decisions on additional improvement of quality of production of the enterprises of machine-building branch.</p>
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		<title>To a question of forecasting of firmness of foundry equipment</title>
		<link>https://technology.snauka.ru/en/2015/06/5795</link>
		<comments>https://technology.snauka.ru/en/2015/06/5795#comments</comments>
		<pubDate>Mon, 15 Jun 2015 13:14:26 +0000</pubDate>
		<dc:creator>Parent</dc:creator>
				<category><![CDATA[Common rubric]]></category>
		<category><![CDATA[compression mold]]></category>
		<category><![CDATA[molding under pressure]]></category>
		<category><![CDATA[thermal stability]]></category>
		<category><![CDATA[thermal stability coefficient]]></category>

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		<description><![CDATA[In article features of design of industrial equipment for molding under pressure of zinc alloys are considered. The phenomena proceeding in the course of work of compression molds are described. The available experiment on the solution of the problems arising at design of compression molds is analysed. A number of experiments on studying of thermal [...]]]></description>
			<content:encoded><![CDATA[<div style="text-align: left;" align="center"><span style=" 'Times New Roman';  large;">In article features of design of industrial equipment for molding under pressure of zinc alloys are considered. The phenomena proceeding in the course of work of compression molds are described. The available experiment on the solution of the problems arising at design of compression molds is analysed. A number of experiments on studying of thermal stability of materials of the details of equipment subject to cyclic thermomechanical influence is planned.</span></div>
<p><span style=" 'Times New Roman';  large;">Keywords: A compression mold, thermal stability, thermal stability coefficient, molding under pressure.</span></p>
<p><span style=" 'Times New Roman';  large;">At design of industrial equipment for molding under pressure of color alloys it is necessary to consider such factors as: properties of the filled-in alloy, a design of castings, type and nature of operation of the equipment and equipment. According to authors of this article, property of the filled-in alloy more influence a final design of a compression mold as they determine the final sizes of details of equipment, and also material of which they will be made, the technological modes of process of molding, etc.</span><br />
<span style=" 'Times New Roman';  large;">As, now to 50% of preparations of the details received by method of the molding under pressure (MUP) are made of zinc alloys [1], it is necessary to focus the attention on studying of these alloys.</span><br />
<span style=" 'Times New Roman';  large;">As the reasons good foundry properties of zinc alloys, low temperatures of filling in a casting mold of 380-480 °C, depending on structure of an alloy, and also possibility of drawing various coverings on a surface of the received castings for this purpose serve.</span><br />
<span style=" 'Times New Roman';  large;">The specified advantages of zinc alloys in the conditions of market economy create serious prerequisites for expansion of application of this technology in the conditions of a mass and large-lot production. However it is interfered by lack of reliable techniques of forecasting of an operational resource of compression molds.</span></p>
<p><span style=" 'Times New Roman';  large;">From the theoretical point of view work [2] in which the experimental and settlement technique of an assessment of operational firmness of compression molds is described is important.</span><br />
<span style=" 'Times New Roman';  large;">In this work the term of operation of a compression mold is broken into 2 periods: the first &#8211; before emergence of the first cracks, the second &#8211; growth of cracks to the critical sizes or until destruction. Duration of the first period is eventually based on definition of power criterion</span></p>
<p><img src="http://content.snauka.ru/technology/5795_files/0CAYY6JPM.gif" alt="" width="84" height="48" /></p>
<p><span style=" 'Times New Roman';  large;">where -</span><img src="http://content.snauka.ru/technology/5795_files/0.gif" alt="" width="25" height="24" /><span style=" 'Times New Roman';  large;"> - the temperature tension operating on compression mold metal in the field of plastic deformations</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CA4V06D8.gif" alt="" width="28" height="25" /><sub><span style=" 'Times New Roman';  large;"> </span></sub><span style=" 'Times New Roman';  large;">- </span><span style=" 'Times New Roman';  large;">material fluidity limit.</span><br />
<span style=" 'Times New Roman';  large;">Depending on numerical value of this criterion is defined, what nature of damage. In a case </span><img src="http://content.snauka.ru/technology/5795_files/0CALH39W2.gif" alt="" width="68" height="24" /><span style=" 'Times New Roman';  large;"> there is a thermofatigue damage, at quasistatic damage</span><img src="http://content.snauka.ru/technology/5795_files/0CA33IN9O.gif" alt="" width="54" height="24" /><span style=" 'Times New Roman';  large;">, if addition </span><img src="http://content.snauka.ru/technology/5795_files/0CAKLWP90.gif" alt="" width="90" height="24" /><span style=" 'Times New Roman';  large;"> of thermofatigue and quasistatic damages is possible. Power criteria gives the chance rather precisely to estimate dependence of behavior of material of a compression mold on tension perceived by it.</span><br />
<span style=" 'Times New Roman';  large;">For thermofatigue damage:</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CAAE6MDB.gif" alt="" width="128" height="85" /><sub><span style=" 'Times New Roman';  large;"> </span></sub><br />
<span style=" 'Times New Roman';  large;">(1) </span></p>
<p><span style=" 'Times New Roman';  large;">For quasistatic damage:</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CA6VNG6X.gif" alt="" width="106" height="66" /><span style=" 'Times New Roman';  large;"> (2)</span></p>
<p><span style=" 'Times New Roman';  large;">For the mixed damage:</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CAYGH1HV.gif" alt="" width="205" height="84" /><span style=" 'Times New Roman';  large;"> (3)</span></p>
<p><span style=" 'Times New Roman';  large;">In these formulas</span><img src="http://content.snauka.ru/technology/5795_files/0CAFD0NY6.gif" alt="" width="22" height="24" /><span style=" 'Times New Roman';  large;"> - the size of relative irreversible plastic deformation for a cycle, </span><img src="http://content.snauka.ru/technology/5795_files/0CASZYA0H.gif" alt="" width="28" height="24" /><span style=" 'Times New Roman';  large;">- the size of the relative saved-up deformation for a cycle, </span><img src="http://content.snauka.ru/technology/5795_files/0CAAL8CPY.gif" alt="" width="40" height="22" /><span style=" 'Times New Roman';  large;">- limit plasticity of material at a temperature for a cycle, m – a curve inclination tangent temperature deformation for the considered material.</span></p>
<p><span style=" 'Times New Roman';  large;">Calculation of the period of development of cracks to the critical sizes is carried out on a formula:</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CAKXJGT2.gif" alt="" width="276" height="50" /></p>
<p><span style=" 'Times New Roman';  large;">where </span><img src="http://content.snauka.ru/technology/5795_files/0(1).gif" alt="" width="21" height="24" /><span style=" 'Times New Roman';  large;">- the current dimensionless measure of damages, </span><img src="http://content.snauka.ru/technology/5795_files/0(2).gif" alt="" width="89" height="24" /><br />
<img src="http://content.snauka.ru/technology/5795_files/0CA1LF5MC.gif" alt="" width="17" height="24" /><span style=" 'Times New Roman';  large;"> - the coefficient considering crack growth rate on i-ohm a loading step</span><br />
<span style=" 'Times New Roman';  large;">m – curve inclination coefficient &#8220;temperature deformation&#8221;,</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0(3).gif" alt="" width="17" height="24" /><span style=" 'Times New Roman';  large;"> - the provided coefficient of asymmetry of a cycle on i-ohm a loading step,</span><br />
<span style=" 'Times New Roman';  large;">i &#8211; loading step,</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0(4).gif" alt="" width="16" height="24" /><span style=" 'Times New Roman';  large;">- crack depth for each step of loading.</span><br />
<span style=" 'Times New Roman';  large;">Thus, operational firmness will be defined by expression</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CAER01WI.gif" alt="" width="92" height="22" /><br />
<span style=" 'Times New Roman';  large;">where </span><img src="http://content.snauka.ru/technology/5795_files/0CACEFLS2.gif" alt="" width="21" height="22" /><span style=" 'Times New Roman';  large;">- quantity of cycles before emergence of the first cracks,</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CAUIZJEO.gif" alt="" width="22" height="22" /><span style=" 'Times New Roman';  large;">- quantity of cycles before emergence of the critical sizes of cracks.</span><br />
<span style=" 'Times New Roman';  large;">This calculation procedure with small to deviations was confirmed by practical values. However, its application when using zinc alloys is impossible for the following reasons: calculation of the first period before emergence of the first cracks is made at low-cyclic loading, the second period of growth of cracks to the critical sizes is defined on the basis of the experimental data obtained when using aluminum alloys.</span><br />
<span style=" 'Times New Roman';  large;">ccording to authors of this work, the provided information allows to draw an unambiguous conclusion on relevance of the problem which is taken out in the name, and also an urgent need of carrying out the theoretical and experimental researches directed on its permission.</span><br />
<span style=" 'Times New Roman';  large;">In work [1] as the factor influencing thermal stability thermal deformation, i.e. smyaty form-building surfaces of compression molds is considered. At operation these deformations a smyatiya are summarized that leads to emergence of gaps between butt surfaces of compression molds and as a result, to education облоя on the cast products. </span><br />
<span style=" 'Times New Roman';  large;">Within a known technique of I.I. Goryunov as criterion of an assessment of thermal stability of materials the compression mold material embrittlement coefficient for one cycle [1] is offered. The physical sense of this coefficient is that when cycling margin of safety and plasticity of metal of a compression mold goes down depending on properties of material and thermal tension. For a case when the maximum temperature tension less strength the formula of calculation of thermal stability has the following appearance:</span><br />
<img src="http://content.snauka.ru/technology/5795_files/0CAOCG1SK.gif" alt="" width="156" height="53" /><span style=" 'Times New Roman';  large;"> (4)</span><br />
<span style=" 'Times New Roman';  large;">where </span><img src="http://content.snauka.ru/technology/5795_files/1.gif" alt="" width="24" height="22" /><span style=" 'Times New Roman';  large;">– thermal stability coefficient which depends on purity of a working surface of a compression mold, sensitivity of material to concentrators of tension, sharpness of cuts (concentrators), weight and amount of castings, etc.</span><br />
<img src="http://content.snauka.ru/technology/5795_files/1(1).gif" alt="" width="28" height="22" /><span style=" 'Times New Roman';  large;"> - temperature tension;</span><br />
<img src="http://content.snauka.ru/technology/5795_files/1(2).gif" alt="" width="18" height="24" /><span style=" 'Times New Roman';  large;"> – general thermal deformation;</span><br />
<img src="http://content.snauka.ru/technology/5795_files/1(3).gif" alt="" width="22" height="22" /><span style=" 'Times New Roman';  large;">- strength of material of a compression mold.</span><br />
<span style=" 'Times New Roman';  large;">However the data provided in the same source for steel 3Х2В8Ф show that the removed formula doesn&#8217;t give the chance rather precisely to predict firmness of a compression mold for LPD of zinc alloys.</span><br />
<span style=" 'Times New Roman';  large;">According to researches of authors of this work, concentrators of tension and purity of working surfaces of matrixes as these factors define nature of interaction of a stream of the melted metal with compression mold material have the greatest impact on coefficient </span><img src="http://content.snauka.ru/technology/5795_files/1(4).gif" alt="" width="24" height="22" /><span style=" 'Times New Roman';  large;">of thermal stability. </span><br />
<span style=" 'Times New Roman';  large;">This statement is basic for a new, advanced technique of forecasting of an operational resource of compression molds of LPD of zinc alloys which key moment is determination of value of coefficient </span><img src="http://content.snauka.ru/technology/5795_files/1(5).gif" alt="" width="24" height="22" /><span style=" 'Times New Roman';  large;">of thermal stability, depending on specific conditions of molding.</span><br />
<span style=" 'Times New Roman';  large;">Determination of coefficient of thermal stability allows to predict precisely and adequately the size of an operational resource of a compression mold. </span><br />
<span style=" 'Times New Roman';  large;">It, in turn, gives the chance to develop practical recommendations about a choice of a design and material of compression molds for molding under pressure of zinc alloys for increase of operational firmness of the most loaded details of industrial equipment. </span></p>
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